Zibo Pioneer Import & Export Co., Ltd
Closed Type Glass Lined Reactor
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Closed Type Glass Lined Reactor

Capacity: 1000 to 40000 Liters (F series, GB/T25026-2017); 3000 to 40000 Liters (Q series, GB/T25026-2017); 1600 to 40000 Liters (CE series, DIN28136). it is a kind of is a kind of closed-welded vertical type pressure vessel equipment with top insert agitator, also named "Monoblock type". Monoblock structure design has no large main opening maximize on top head strength and allow for higher pressure ratings.

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Description

Close type glass lined reactor is a kind of one-piece vertical type pressure vessel equipment with agitator, also named monoblock type glass lined reactor. Its structure mainly includes a close-welded glass lined vessel body, a top insert glass-lined agitator, motor-gear driving device, shaft seal, U type or limpet coil type heating/cooling jacket, flush valve, temperature and pressure measurement device and etc. Monoblock structure design has no large main opening maximize on top head strength and allow for higher pressure ratings and large capacity. The standard design included two different systems, one is GB Standard F and Q Series, another is DIN28136 Standard CE Series. Heating and/or cooling method is with a u type jacket or outer-side semi-coil jacket through by medium of steam, water or thermal oil.

Fig-1 Structure of Close type glass lined reactor


PRODUCT SPECIFICATION

Capacity

1000 to 40000 Liters (F series, GB/T25027-2018);
3000 to 40000 Liters (Q series, GB/T25027-2018);
1600 to 40000 Liters (CE series, DIN28136);
40000 to 50000 Liters (Customize)

Designed Pressure of Vessel

0.25 Mpa, 0.6 Mpa,1.0 Mpa

Designed Pressure of Jacket

0.6 Mpa

Jacket Type

U Type Or Semi-coil Type

Designed Temperature

-20 to 200 ℃ (F/Q series)
-25 to 230 ℃ (CE series)

Thickness of Lined Glass

0.8 to 2.0 mm (F/Q series)
1.5 to 2.3 mm (CE series)

Agitator Type (Optional)
& Speed

Removable blade anchor type: 50 to 80rpm with blade end linear speed not more than 5m/s (only for Q series);
Paddle type: 70 to 125rpm with blade end linear speed not more than 7m/s;
Propeller/impeller: 70 to 125rpm with blade end linear speed not more than 8m/s;
combination type or as customized

Drive Device for Agitating

Flameproof AC Motor (Optional) with Vertical type Reducer

Shaft Seal

Stuffing Seal (≤0.25 Mpa);
Single Type Mechanical Seal (0.4 Mpa);
Double Type Mechanical Seal (0.6 Mpa, 1.0 Mpa);
Magnetic Seal (Optional)

Spark Test for Lining-glass

20KV after glass-ling fired, and 10KV before delivery

Hydraulic Test

1.2 times designed pressure for jacket & vessel

Temperature Resistance

Chilling shock: 110 ℃, Thermal shock: 120 ℃

Design Standard

GB/T150.1~4-2011,TSG21-2016/XG1-2020, GB/T25025-2010, GB/T25026-2017, HG/T20569-2013 (F/Q series);
ASME Section Ⅷ Div. 1 Unstamped, DIN28136 (CE series);
Or Against customized standard

Nozzle & Flange Standard

HG/T(GB), ASME, JIS, DIN (Optional)


MANUFACTURE PROCESS

Fig-2 Manufacture process of glass lined reactors F type, CE typ(001)


INAPPLICATION MEDIA & OPERATING CONDITIONS FOR GLASS LINED EQUIPMENT

Fig-17 INAPPLICATION(001)


CAUTION ITEMS DURING MAINTENANCE AND OPERATING OF GLASS LINED EQUIPMENT

Fig-18 CAUTION(001)


MAJOR FACTORY INSPECTION

◆Mechanical performance test for steel substrate

◆Tensile strength test for clamps

◆Anti-corrosion performance test for glass lining/enamel with test bar or block

◆Weld joint inspection with Head: RT-100% and shell: RT-20%

◆Nozzles position and flatness inspection

◆Visual inspection for the lined glass layer after firing

◆Lined glass thickness detection after firing

◆20kV spark test for the lined glass layer after firing

◆Hydraulic test for Jacket and Vessel

◆No-load running rest and working test with water to test the performance of agitating & electric control system

◆10kV spark test and finish inspection for the lined glass layer before delivery

Fig-11 DETAILS AND INSPECTION(001)


CERTIFICATE

Fig-4 Certificate(001)


OUR PARTNER

Fig-5 PARTNER(001)


VISITORS AND EXHIBITION

Fig-6 VISITORS AND EXHIBITION(001)


PLANTESITE

Fig-9 PLANTSITE(001)


EXPORTS

Fig-10  EXPORTS(001)


FAQ

1. For we can quote accurately and supply quality products, please provide technical data along with your inquiry as such:

1) Required design and working pressure, temperature of equipment

2) The corrosion performance or PH value of working medium (if have)

3)Connect flange standard

4) Power supply - Voltage, Frequency, Explosion proof and protection class according with field application

5) Equipment operating ambient - Installation site(Room/outdoor installation, heated/unheated room), class of hazardous and fire hazardous area, climatic version and category of location

2. Our MOQ is one set of each equipment.

3. Our port of loading is Qingdao seaport, P.R.China

4. Our delivery time is from 60 to 120 days after we get the 30% deposit payment and confirm the diagrams for different equipment.

5. Our product warranty time is one year from delivery.

6. Our common payment term is 30% of contract amount by T/T advanced as deposit, balance 70% by T/T or L/C at sight.

7. If your need the certificate that issue by a third party, please let us know.

Fig-16 FAQ(001)

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